External Static Pressure Calculation in HVAC for Fan Selection, Excel Sheet Download & Calculator

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External static pressure calculation Calculator

💨 Fan ESP Calculator
1. Ductwork & Fittings
Straight Duct Length: m
No. of Elbows (90°): pcs
No. of Diffusers: pcs
2. Filtration System
Pre-Filter (G4):
Medium Filter (F7/F8):
HEPA Filter (H13/H14):
Required External Static Pressure (ESP):
0 Pa
or approx. 0 in. wg
*Includes 10% Safety Factor for leakage & construction defects.
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External static pressure calculation

Determining the capacity of an exhaust fan or fresh air fan is not just by calculating the CMH (Airflow), we also have to do the external static pressure calculation or calculating the resistance along the duct channel.

Therefor we provide you external static pressure calculator & external static pressure calculation excel format free download.

What is external Static Pressure (ESP) and how is it calculated?

External Static Pressure calculation

External Static Pressure (ESP) is the amount of pressure a fan must overcome to move air through the external components in the HVAC system, everything outside the unit itself (for examples: duct surface, filters).

So, external static pressure is the pushing power left over after the air has already fought its way through the internal parts of the Aircon unit.

External static pressure formula

External static pressure (ESP) = P Base + Safety Factor

External static pressure (ESP) = Duct Friction + Fittings Loss + Accessories Loss + Terminal Pressure + Safety Factor

Where:

  1. Duct Friction: Resistance from straight duct (Pa / meter).
  2. Fittings Loss: Resistance from elbows, tees, and reducers.
  3. Accessories Loss: Resistance from filters, volume dampers and fire dampers.
  4. Terminal Pressure: The pressure is required by the diffuser to blow air effectively.
  5. Safety Factor: Usually 10% to 20% added for leakages or construction defects.

Case examples:

HVAC system is being designed for a commercial building by engpocket team. Our engineer has calculated the following pressure losses:

  • Duct friction loss : 45 Pa
  • Fittings loss : 80 Pa
  • Accessories loss (dampers, filters, and cooling coils) : 62 Pa
  • Required terminal pressure at the farthest supply diffuser : 25 Pa
  • Safety factor : 20%

Let’s find and do the external static pressure calculation using the manual formula:

Step 1, we calculate the base pressure loss (without safety factor):
P base = 45+80+62+25 = 212 Pa

Step 2 we calculate 20% safety factor:
Safety Factor = 0.20 × 212 = 42.4 Pa

Step 3 we calculate the total ESP:
ESP=P base​ + Safety Factor:
212 + 42.4 = 254.4Pa

So, the total external static pressure is 254.4 Pa

Standard Pressure Drop Reference Table (SMACNA/ASHRAE Guidelines)

Engpocket friends can use the table below as a cheat sheet to fill in the external static pressure calculation in our free excel format.

Component Name Est. Pressure Drop Range
1. Ductwork Friction Loss
Straight Duct (Low Velocity) 0.8 – 1.2 Pa/m
Straight Duct (Medium Velocity) 1.5 – 2.5 Pa/m
Flexible Duct 3.0 – 5.0 Pa/m
2. Fittings & Connections
Elbow 90° (Smooth Radius) 4 – 8 Pa
Elbow 90° (Square Throat) 10 – 15 Pa
Tee / Branch Fitting 5 – 10 Pa
Reducer / Enlarger 2 – 5 Pa
3. Dampers & Accessories
Volume Control Damper (VCD) 15 – 25 Pa
Fire Damper (Curtain Type) 20 – 40 Pa
Motorized Damper (MD) 20 – 30 Pa
Sound Attenuator 30 – 60 Pa*
Weather Louver (Fresh Air) 30 – 50 Pa
4. Filtration (Initial Resistance)
Pre-Filter (G4) 40 – 60 Pa
Medium Filter (F7/F8) 80 – 120 Pa
HEPA Filter (H13) 250 – 350 Pa

*Note: Values are estimates based on SMACNA/ASHRAE standards. Always check specific manufacturer data for final selection.

External static pressure calculation excel

This excel workbook provide more details that can help you calculate the external static pressure.

📥 DOWNLOAD ESP CALCULATOR (ZIP)

Detailed External Static Pressure Calculator Excel

Visit this link to see how to draw ducting and duct fittings in AutoCAD 2D really quick using our free download cadblock.

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